This is my first experiment with LEDs in action figures and I think it went smoothly. Just cracked him open, dremeled out some room, and popped in an LED and a small battery. I soldered in a toggle switch so the light stays on or off. I guess you could go with a tactile switch if you intended on creating a play feature but the toggle is better for display. The figure is a combination of the two movie figures: I wanted the articulation in the wrists and the removable armor so I simply swapped the arms. Check it out.
Looks like your patience paid off.
V.P. used to have a tut on wiring lights.
I know because when I started doing lights he asked if it was from his Tuts.
By the way whatever happened to V.P.? I should email Brian.
~Gj